4 Pin Magnetic Charger Manufacturer

4 Pin Magnetic Charger Manufacturer

Types Of 4 Pin Magnetic Charger

To accommodate diverse device structures, mounting configurations, and charging port layouts, Sunmon has designed four commonly used 4-Pin Magnetic Chargers. These variants differ in pin pitch, interface orientation, mounting method, physical form factor, and connector type.

4 Pin Magnetic Charger 2.0PH

PITCH: 2.0MM

PART NO: PCM.04-808-0502B

4 Pin Magnetic Charger 1.7PH

PITCH: 1.70MM

PART NO: PCM.04-919-1502

Sunmon 8-Step Magnetic Charger Manufacturing Process

At Sunmon, quality is engineered, not just inspected. From raw material sourcing to the final electrical test, our 8-step precision manufacturing system ensures every magnetic charger meets global standards for durability and performance.

IQC

Rigorous inspection of all raw materials ensures 100% compliance with specifications before production.

ogo pin Automated Riveting

Automated Riveting

High-precision automation ensures a structurally stable and secure bond between pins and housing.

2 pogo pin Precision Electroplating

Precision Electroplating

Advanced plating treatment significantly enhances conductivity and corrosion resistance for superior longevity.

pogo pins manufacture

CCD Vision Inspection

Automated camera systems inspect every unit, instantly rejecting any dimensional or cosmetic defects.

pogo pin Plating Quality Inspection

Plating Thickness Analysis

X-ray fluorescence technology precisely measures coating thickness to guarantee consistent plating quality.

Integrated Cable Molding

Integrated Cable Molding

Vertical injection molding seamlessly bonds the connector to the cable for maximum durability and strain relief.

pogo pin Component Pre-assembly

Component Assembly

Precise fixture alignment prepares components for high-speed automated processing with zero errors.

Final Functional Testing

Final Functional Testing

Comprehensive electrical and visual checks ensure every charger functions perfectly before shipment.

Sunmon Factory Exterior View

Why Choose Sunmon for Magnetic Chargers

Sunmon is a leading manufacturer of pogo pin & magnetic charging connectors since 2009.

Authentic Factory Experience

We possess complete production lines and testing equipment.

Deep Expertise

Our engineers not only design products but also anticipate potential issues.

Reliable Authority

Our products strictly adhere to international standards and have obtained RoHS, FCC, CCC, and ISO9001 quality management system certifications

Trustworthy Service

We provide detailed, transparent specifications. We guarantee 100,000 insertion/removal cycles and 48-hour salt spray testing.

Accreditation for Magnetic Chargers

SUNMON has obtained international certifications such as ISO9001, ISO14001, and QC080000. Its stable quality management system has earned the trust of customers both domestically and internationally.

Our Cooperated Customer

SUNMON has established close cooperation with intel, INTEL,ANTOLIN(TTC),MEDTRONIC,AGILE ROBOTS,UNITED-IMAGING,KEENON,HUAWEI,SUNWODA,TCL TOLLY,HISENSE,LENOVO,SANY and other international famous enterprises.

What are 4 Pin Magnetic Chargers?

A 4 pin magnetic charger is a magnetic charging interface that uses four spring-loaded pogo pins to transmit power (V+, GND) and data (D+, D-). The magnetic attraction ensures fast alignment, easy docking.

Compared with USB connectors, magnetic pogo pin chargers offer:

  • Longer lifetime
  • Waterproof / dustproof performance
  • Easy blind-mating
  • No risk of breaking internal pins
  • More compact form factor for wearables
What are 4 Pin Magnetic Chargers?
Applications​

Applications

The 4-pin magnetic charger is widely used in:

  • Smart watches / Kids watches

  • Handheld medical devices

  • Beauty / massager devices

  • Sensors & industrial handheld terminals

  • IoT devices

  • LED controllers

  • Wireless instruments

  • Portable consumer electronics

Customization Options

Sunmon supports full customization:

  • Connector size & shape

  • Cable length / wire gauge / OD

  • Magnet strength

  • Pin plating thickness

  • Waterproof level (IP65 / IP67)

  • High-current designs (up to 30A with Sunmon HBi59 copper pins)

  • PCB integration

  • Over-molding design

1-Day custom solution | 7-Day sample | 10-Day shipping

FAQs

1. What devices use a 4 pin magnetic charger?

Wearables, medical devices, massagers, sensors, and portable consumer electronics.

2. Can the 4-pin magnetic charger transmit data?

Yes. It supports D+ / D– data transmission.

3. What is the maximum current?

This model supports 2A–5A. Sunmon offers custom up to 30A.

4. Is magnetic charging safe?

Yes. The magnetic interface prevents mis-alignment, avoids short-circuits, and reduces mechanical wear.

5. Can Sunmon customize the shape or cable?

Yes. Full customization is available — connector shape, magnet force, cable length, plating.

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